Horizontal Screw Ribbon/Plow Blade Mixer

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Horizontal Screw Ribbon/Plow Blade Mixer

Horizontal Screw Ribbon/Plow Blade Mixer

Brand Name: Tianzhong
Place of Origin: Henan, China
Rotational Speed(r/min): 14-100
Weight (kg): 550-8200
Capacity: Customers’ Request
Material: SUS304L, SUS316L  SUS304L、SUS316L/ Carbon Steel
Customization Services: All components can be customized
Power (kW): 4  
Machinery Test Report: Provided   
Applicable Industries: Chemical Industry, Food industry, Pharmaceutical industry, Agriculture and Minerals,New energy,Building materials,etc.


Product Details

The horizontal ribbon mixer (also known as the horizontal plough blade mixer) is an indispensable high-efficiency mixing apparatus in modern industrial production. Its unique design philosophy addresses the challenge of uniformly blending diverse materials such as powders, granules, slurries, and viscous substances, finding extensive application across industries including chemicals, plastics, foodstuffs, pharmaceuticals, animal feed, and building materials.

Product Features

1

Gear Reducer

Standard models employ high-strength gear reducers for direct drive, delivering high torque, exceptional reliability, and low noise. Larger units utilize gear reducers combined with belt drives, providing protection for transmission components during unexpected incidents.

2

Diversity

Diverse mixing components are available, including screw ribbon and plow blade configurations according to site conditions. Flying knives can also be added to the vessel sidewalls for secondary material reduction.

3

High Mixing Uniformity

The synergistic action of multiple mixing principles—convection, shear, and diffusion—achieves exceptionally high uniformity within a short timeframe, leaving no dead zones.

4

Simple Operation

The discharge outlet is typically designed as a large-opening valve, enabling rapid and thorough unloading, and facilitating easy cleaning and maintenance.

5

Low Energy Consumption, High Efficiency

Compared to other mixers, it typically requires less energy and shorter mixing cycles to achieve the same blending results.

Working Principle

The core feature of this equipment lies in its horizontally mounted U-shaped mixing trough and the meticulously designed internal mixing rotor. The rotor is typically equipped with multi-layered ribbon-shaped spiral blades (ribbons) and/or a series of ploughshare-shaped blades (plough blades).
Ribbon Structure: Typically comprising a central spiral ribbon and an outer spiral ribbon, both rotating in opposite directions. This design enables materials within the trough to undergo simultaneous axial and radial three-dimensional compound motion. A portion of the material is propelled towards one end while another portion is directed towards the opposite end, creating an efficient counter-current circulation mixing effect.
Ploughshare configuration: The ploughshare blades rotate at high speed, vigorously dispersing, shearing, and tumbling the material much like ploughing soil. This effectively breaks up lumps and resolves material agglomeration issues, making it particularly suitable for processes requiring rapid dispersion and mild pulverisation.

Technical Parameters

Technical parameters

Applicable Scenarios

Chemical industry: pigments, dyes, resins, plastic pellets, additives, etc.
Food industry: flavourings, seasoning powders, flour, additives, instant beverages, etc.
Pharmaceutical industry: active pharmaceutical ingredients, excipients, blending of traditional Chinese medicine powders.
Other: ceramic powders, metallurgical powders, animal feed, etc.

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More Service Us

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Non-standard customization

According to the customer's upstream and downstream products and on-site space, we modify the equipment size and customize the equipment structure to meet the customer's needs.

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Many years of experience

Specialized in production for 15 years, serving 30+ countries worldwide, the technical team is experienced to ensure the efficient and stable operation of the equipment.

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Quality control

From the selection of materials to the factory, the implementation of ISO9001 standards, 100% full inspection of key components, to ensure the durability and reliability of the equipment.

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After-sales service

24-hour response, provide installation, commissioning, maintenance one-stop support, full tracking after-sales, to ensure worry-free production.

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Factory direct sale

Own production base, no middleman price difference, support customized production, lower price and faster delivery for the same quality.

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Lifetime maintenance

Provide lifelong technical support, over the warranty period is still enjoying the cost of maintenance, equipment full life cycle protection.

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MORE ABOUT US

About Tianzhong Machinery

Henan Tianzhong Vibration Equipment Co., Ltd. integrates “research and development, production, sales and service”, with an annual production capacity of more than 5,000 units, and its products cover the three major fields of vibrating screening, conveying and lifting, and dust removal, including rotary vibrating screen, vacuum feeder, dust-free feeding station, ton bag feeding station, and customized various kinds of dust-free powder supply system, which are committed to dozens of series of dust-free powder screening and mixing one-stop solutions. The products are widely used in medicine, chemical industry, abrasives, ceramics, mining, food, metallurgy and other industries, and for a long time for the domestic more than 150 counterparts to provide OEM services, and many large-scale enterprises to establish long-term supporting cooperation. Relying on standardized CAD design and strict quality control system, our products are known for high precision and stability, and are exported to the United States, France, Russia, Australia and Southeast Asia and other countries and regions.

Packaging & Shipping

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MORE FAQ US

Frequently Asked Questions?

We are a high-tech enterprise specializing in the research, development and production of vibrating screening, conveying and lifting, crushing and mixing equipment, with products including but not limited to:
●Vacuum Feeder
●Small Bag Dust-free Feeding Station
●Ton Bag Feeding Station
●Powder Supply System
●Circular Swing Screen Series
●Vibrating Screen
We support customized production to meet the special needs of different industries.

Of course, we will design according to customer requirements.

5-10 working days for conventional products.

We have a large factory in Xinxiang, China, covering an area of 12,000 square meters. Welcome to visit!

We usually accept T/T, L/C,T/T: 30% in advance as down payment, the balance before delivery.

We provide 1-2 years warranty (depending on the model), after-sales team responds within 24 hours, support remote guidance or on-site repair.