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The ton bag feeding station (bag opening station) is an integrated device designed specifically for the automated feeding of powdered materials. Through intelligent control and modular structure, it achieves efficient unpacking, dust control, and precise conveying of ton bag materials, making it suitable for raw material processing in industries such as lithium batteries, chemicals, pharmaceuticals, and food. Its core objective is to address the pain points of low efficiency, severe dust pollution, and high material residue rates associated with traditional manual unpacking, while also meeting the production requirements for high cleanliness and safety.
The ton bag feeding station uses mechanical or automated methods to unpack, unload, and subsequently convey ton bag materials, and is suitable for handling powdery, granular, and small block materials. Its core functions include:
Unpacking and unloading: Guide the materials in the ton bag into downstream equipment using gravity or auxiliary devices (such as vibration or tapping).
Dust Control: Minimising dust leakage through sealed structures and dust collection systems (e.g., baghouse dust collectors) to improve the working environment.
Automated Operation: Supporting manual or fully automated modes to enhance efficiency and reduce human intervention.
A ton bag feeding station typically consists of the following modules:
Lifting device: electric hoist, forklift, or overhead crane, used to lift the ton bag to the unpacking station.
Unpacking mechanism: bag clamping device, cutting knife, or manual bag opening tool, used to open the discharge port of the ton bag.
Auxiliary equipment: beating rods, vibrators (to break material bridges), crushers (to process clumped material), and magnetic separators (to remove foreign objects).
Dust collection system: baghouse dust collectors and pulse jet cleaning devices to ensure efficient dust recovery.
Conveying equipment: screw conveyors, tube chain conveyors, pneumatic conveying systems, etc., to transport material to the next process.
Fully enclosed design, zero dust leakage, compliant with standards.
Processing speed up to 5-20 bags/hour, low material residual rate.
Compatible with materials with poor fluidity, easy agglomeration, and moisture absorption (such as graphite powder,LiFePO4, silica fume, etc.).
Equipped with emergency stop button, safety door and other protective devices, supporting explosion-proof certification.
Customizable modular structure, suitable for different ton bag sizes and material characteristics.
Lifting and Positioning: Ton bags are lifted to the top of the feeding station using an electric hoist or forklift and secured to the bag clamping device.
Bag Opening and Discharge: The bag opening is manually or mechanically (e.g., with a cutting tool) opened, allowing the material to flow into the hopper under its own weight, while a tapping device assists in unloading.
Dust Control: A negative pressure fan sucks dust into the dust collector, where it is filtered, and clean air is emitted while dust is recovered into the material silo.
Subsequent Conveyance: The material is conveyed via screw conveyors, tube chains, or other equipment to reactors, silos, or other process equipment.
Chemicals: caustic soda, calcium carbonate, catalysts, plastic resins, etc.
Building materials: cement, lime, quartz sand, ceramic powder.
Food and medicine: milk powder, starch, raw materials for medicines, additives.
New energy: lithium iron phosphate, graphite, silicon carbon anode materials.
Agriculture and minerals: urea, mineral powder, feed ingredients, etc.
We are a high-tech enterprise specializing in the research, development and production of vibrating screening, conveying and lifting, crushing and mixing equipment, with products including but not limited to:
●Vacuum Feeder
●Small Bag Dust-free Feeding Station
●Ton Bag Feeding Station
●Powder Supply System
●Circular Swing Screen Series
●Vibrating Screen
We support customized production to meet the special needs of different industries.
Of course, we will design according to customer requirements.
5-10 working days for conventional products.
We have a large factory in Xinxiang, China, covering an area of 12,000 square meters. Welcome to visit!
We usually accept T/T, L/C，T/T: 30% in advance as down payment, the balance before delivery.
We provide 1-2 years warranty (depending on the model), after-sales team responds within 24 hours, support remote guidance or on-site repair.
